Flux Cored Arc Welding10— Flux cored arc welding (FCAW) is a consumable electrode welding process that uses shielding from flux contained within the tubular electrode. The heat-generating arc for FCAW operates between a continuous filler metal electrode and the weld pool. Additional shielding may or may not be supplied by an external gas, and the process is used without the application of gas pressure.
The flux cored electrode consists of a metal sheath surrounding a core of various powdered materials. The FCAW process is unique in its method of enclosing the fluxing ingredients within the continuously fed electrode. The electrode core material produces a slag cover on the face of the weld bead during the welding process. The two major process variations of FCAW protect the weld pool from contamination by the atmosphere with different methods. The first method, called selfshielded FCAW, protects the welding pool by the break down and vaporization of the flux core through the heat of the arc (Figure 2-6). The second FCAW variation uses a shielding gas to protect the welding pool, in addition to protecting the vaporized flux core.
Compared to SMAW, the FCAW process provides a high-quality weld metal at lower cost and with less effort by the welder. The process allows for more versatility than submerged arc welding and proves to be more forgiving than gas metal arc welding. On the negative side, the equipment and electrodes for FCAW are more expensive than SMAW, and the slag covering produced must be removed.
Welding rod fumes contain manganese a deadly neurotoxin that inhibits the brain’s ability to regulate physical motion. Men and women exposed to these manganese fumes develop Parkinsonian symptoms at the age of 46 as opposed to 66 and suffer for the rest of their life. Manganism is an induced form of Parkinson’s Disease. If you or a loved one has been injured due to welding rod fumes then please fill out the form below and obtain the representation that you deserve.
Free Flux Cored Arc Welding (FCAW) Consultation
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